WEG DRIVE & SOFT STARTER REPAIR

Control Concepts provides repair and maintenance services for WEG variable frequency drives (VFDs), soft starters, and related motor control equipment. WEG offers a broad range of drive and soft starter products used in industrial automation and motor-driven systems, and our technicians help keep those systems operating through diagnostics, repair, replacement, and support. WEG’s current product resources show variable speed drives and soft starters as core parts of its automation portfolio.

Control Concepts provides 24/7 repair and maintenance. Contact us today.

Who is WEG?

WEG is a global industrial electrical equipment manufacturer with product lines that include motors, variable frequency drives, soft starters, controls, panels, and other automation-related equipment. Its U.S. and global product materials position drives and soft starters as part of its industrial automation offering.

What Do WEG Products Do?

WEG drive and soft starter products are designed to improve motor control, energy efficiency, and operational reliability in industrial applications. Common product categories include:

  • Variable Frequency Drives (VFDs) – WEG variable speed drives are used to regulate motor speed and torque in automation systems.
  • General Purpose Drives – WEG offers general-purpose drive products used in a broad range of industrial applications.
  • HVAC Drives – WEG also offers drive products intended for HVAC-R applications.
  • Soft Starters – WEG soft starters are designed to reduce inrush current and mechanical stress during motor startup. WEG lists stand-alone and cabinet-built soft starter categories in its product catalog.

Control Concepts has experience diagnosing, repairing, and supporting WEG drive and soft starter products to help extend equipment life and reduce downtime.

WEG Products We Service

Control Concepts repairs and maintains:

  • WEG variable frequency drives
  • WEG soft starters
  • General-purpose WEG drives
  • HVAC WEG drives
  • WEG drive and soft starter control components
If your WEG product is not listed here, contact Control Concepts to review your specific service needs.

Industries Using WEG Products

WEG drives and soft starters are commonly used in industrial and motor-driven applications such as manufacturing, automation, HVAC, water-related systems, and other industrial process environments. WEG’s product and industry materials show broad use across industrial sectors, but this page should stay focused on the drive and soft starter equipment Control Concepts services.

WEG Repair Services

Control Concepts offers a full range of services for WEG drives and soft starters, including:

  • Diagnostics & Troubleshooting – Identify faults affecting drive operation, motor output, startup, or control response

  • Component-Level Repair & Replacement – Restore or replace damaged fans, boards, terminals, and power components

  • Preventive Maintenance – Inspect and service equipment to reduce unexpected failures

  • On-Site Repairs & Support – Perform troubleshooting and system restoration at your facility when needed

Common Issues with WEG Drives and Soft Starters

We regularly service issues such as:

  • Software or programming faults

  • Cooling fan failures

  • Loose or damaged electrical connections

  • Drive blowing fuses or tripping breakers

  • Drive not running the motor

  • Circuit board failures

  • Startup faults or soft starter performance issues

  • Overcurrent faults are a common cause of drive shutdowns, which is why troubleshooting should include the drive, motor, and connected operating conditions.

The Control Concepts Repair Process

Inspection

We inspect the drive, soft starter, and terminals for loose, worn, or heat-damaged connections, signs of overheating, vibration-related wear, or other visible issues that may affect performance.

Electrical Testing

We perform diode and IGBT testing on the input and output power sections before applying power to help prevent further damage from a short.

Controlled Power-Up

The unit is powered up gradually while monitoring amp readings and output frequency until rated input voltage is reached.

Functional Testing

When appropriate, we back up existing programs and run the drive through basic jog and motor tests to verify output performance and overall operation.

Final Verification

Each unit is fully tested to confirm proper operation before returning it to service.

Preventive Maintenance Recommendations

To reduce failures and extend equipment life, we recommend:

Keeping drives and soft starters free of dust and debris

Dust buildup can trap heat and affect cooling performance.

Ensuring proper ventilation

Adequate airflow helps prevent overheating and supports reliable operation.

Keeping equipment dry and protected from moisture

Moisture can damage internal electrical components and lead to corrosion or shorts.

Inspecting terminals and connections regularly

Routine checks can help identify loose or heat-damaged connections before they cause downtime.

Scheduling periodic testing and inspection

Regular inspection of power sections, control components, and overall operating condition can help catch problems early and reduce unexpected failures.

Preventive maintenance plays a key role in reducing unplanned downtime and extending equipment life.

24/7 Service and Support

Control Concepts provides 24/7 service and support for WEG drives and soft starters. If your system is down, faulting, or showing signs of failure, our team can help diagnose the issue, perform repairs, and support getting your equipment back into operation as quickly as possible.

Need WEG drive or soft starter repair? Contact Control Concepts. We’re available 24/7 to help minimize downtime and keep your systems operating reliably.